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activeGate® Control Systems

  • activeGate® Controls
  • Hydraulic
  • Pneumatic
  • Electric
  • Support

Gloss level, evenly textured surfaces, color uniformity and aesthetics are all determinants for the visual quality of modern plastic parts. In addition to these factors, today's parts also require optimum dimensional stability and perfect surfaces in the gating area. Molding quality parts is more challenging than ever, and common molding processes often are not sufficiently meeting these requirements. activeGate® patented technology can easily mitigate these problems by precisely controlling the flow and pressure spikes into the cavity, ensuring consistent high quality molded parts. 

Hydraulic >>

Provides independent gate control for hydraulic hot runner systems. Ideal in cascade or sequential molding requiring excellent surface quality and dimensional stability.

activeGate_Hydraulisch  

Pneumatic >>

The latest activeGate control technology is now available for pneumatic applications. Contact Synventive or your local account manager for additional information   

activeGate_Pneumatic  

Electric >>

Electronically controlled hot runner systems offer cleanliness, precision and repeatability. This enabling technology is well suited for the most challenging applications.  

activeGate_Electric  

SynFlow® Two-Speed Sequential Valve Gating

By controlling the opening speed of the valve pin, users can regulate the release of melt pressure into the cavity, eliminating pressure spikes that lead to flow front acceleration and stagnation. Defects caused by pressure variances can be eliminated.

  • Superior part quality
  • Process repeatability
  • Greater control
  • Process monitoring
  • Quicker start ups

Learn More »
Installation and Support »    
SynFlow® is a patented technology.  

 

activeGate_SynFlow  

hGate® Independent Pin Position Control

hGate enables the user to independently and precisely dictate the pin’s position, speed, acceleration and stroke gaining an extended level of control in regulating the release of melt pressure into the cavity.

  • Increased part quality surface finish, geometrical accuracy
  • Repeatability of part quality
  • Increased part to part & shot to shot consistency
  • Advanced process adjustments and monitoring
  • Easily solve balancing challenges

Installation and Support »    
hGate® is a patented technology.  

 

activeGate_hGate  

Dynamic Feed®  Melt Pressure Control

Dynamic Feed provides individual melt pressure control in each gating area. Every gate receives the precise injection and pack pressure that is predefined for their position giving you the same level of control as having separate injection units at each hot runner nozzle.

  • in single cavity molds: for complex part geometries
  • in multi cavity molds: for precision and consistency in higher cavitation molds
  • in modular molds: for different cavities in the mold base and modular tool inserts
  • in family molds: for different or complementary parts in one mold unit. 

Learn More »
Dynamic Feed® is a patented technology. 

 

activeGate_DynamicFeed  

VMI Monitoring with full diagnostic capability

VMI facilitates easy set up for your sequential valve gated applications. Having VMI installed allows you to check that your valve pins are moving as intended without the need for physical checks and also provides measured individual pin movement data. The main module can be used on multiple tools..

  • Real time valve gate status
  • Eliminates the need for visual pin checks
  • Troubleshooting (of open/close issues)
  • Eases process setup of symmetrical zones
  • Signal outputs for data logging and advanced process setup
  • Can be easily upgraded to an activeGate control technology

Installation and Support »    
VMI uses patented technology.  

Monitoring VMI  

nuGate® independent Pin Position Control

The latest technology breakthrough in activeGate™ controls, nuGate provides independent pin position control for pneumatic actuation. nuGate is now available for select applications. Please contact Synventive or your local account manager for additional information.  

  • Superior part quality
  • Process repeatability
  • Clean and efficient
  • Greater control

Installation and Support »     
nuGate ®  is a patented technology.    

activeGate_nuGate  

VMI Monitoring with full diagnostic capability

VMI facilitates easy set up for your sequential valve gated applications. Having VMI installed allows you to check that your valve pins are moving as intended without the need for physical checks and also provides measured individual pin movement data. The main module can be used on multiple tools.

  • Real time valve gate status
  • Eliminates the need for visual pin checks
  • Troubleshooting (of open/close issues)
  • Eases process setup of symmetrical zones
  • Signal outputs for data logging and advanced process setup
  • Can be easily upgraded to an activeGate control technology

Installation and Support »     
VMI uses patented technology.    

Monitoring VMI  

eGate® Electronic Precision Control

High precision electronically controlled valve gate systems facilitates a clean, energy efficient and repeatable process. With eGate, a perfect surface quality can be achieved even on some of the most challenging of applications.

  • Superior part quality
  • Process repeatability
  • Clean, quiet and energy efficient
  • Greater control
  • Process monitoring
  • Ease of service

Learn More »
Installation and Support »  
eGate®  is a Patented Technology

activeGate_eGate  

Synventive's activeGate® control systems user information and software.

SynFlow

Catalog

R02

Download

SynFlow

Installation Guide

R02

Download

SynFlow

User Guide

R04

Download


hGate

Catalog

R03

Download

hGate

User Guide

R01

Download


DynamicFeed

Catalog

R01

Download


nuGate

Catalog

R03

Download

nuGate

User Guide

R01

Download


eGate

Catalog

R04

Download

eGate

User Guide

R04

Download


Monitoring

VMI Catalog

R01

Download

Monitoring

VMI User Guide

R02

Download


activeGate

IMM Wiring Instructions

R02

Download

activeGate

Position Sensor Installation

R03

Download

activeGate

Hydraulic Brochure

R01

Download


Software

Software Installation Preview

Download

Software

eShop User Guide

R01

Download

Software

eShop Software

V5.7

Download

Software

eShop Software Drivers

V4.4

Download

Software

SynFlow Software

V3.3

Download


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