Service & Support


Hot Runner Instruction Manual

To simplify your search, the hot runner instruction manual has been divided into sections. If any questions or concerns arise during your Hot Runner System installation, please do not hesitate to contact Synventive Molding Solutions for assistance.

 

Hot Runner Instruction Manual - Contents (Rev06)

 

0.0

Cover
Introduction
Table of Contents

1.0

Safety Instructions

2.0

Product Description

3.0

Preparation for Incorporation

4.0
  4.1
  4.2

Installing the Hot Runner System
General Instructions for Installation
Table - Expansion Gap (Joint Z)

4.3

Installation of Hot Runner systems with
Support Ring Nozzles (APT)

4.4

Installation of Hot Runner systems with 
Theaded Nozzles (API)

4.5

Installation of Plug´n Play®
HR Systems with Threaded Nozzles (API)

4.6

Installation of Hot Runner Systems with
Threaded Nozzles (APT)

5.0
  5.1
  5.2
  5.3
  5.4
  5.5
  5.6

Start-up of the HR System
Preparation for Start up
Power Supply Connection
HR System Start-up
Color Change
HR System Switch-off
Storage of HR System during Shutdowns

6.0

Defect Identification and Troubleshooting

7.0
  7.1

Service and Maintenance Start
Maintenance of Valve Gate Systems

8.0

Actuators Overview 

8.1

HYC2508M Actuator

8.2

HYC4018M Actuator

8.3

HYC4520M04 Actuator

8.4

HYC4016M Actuator

8.5

HB Hydraulic Actuator Series

8.6

PB Pneumatic Actuator Series

8.7

PNC4508M02 Actuator

8.8

PNC7518M03 Actuator

8.9

PNC7518M04 Actuator

8.10

PNC5018M01 Actuator

8.11

PNC6018M01 Actuator

8.12

PNC6018M02 Actuator

8.13

PNC3008B Actuator

8.14

PNC4508B Actuator

8.15

PNC6018B Actuator

8.16

PNC4512B Actuator

8.17

QCVG Actuator

8.18

VP4008P Actuator

8.19

VP8016P Actuator

9.0
  9.1

Valve Pins
Valve Pin Dismantling

9.2

Valve Pin Height Adjustment HYC2508M

9.3

Valve Pin Height Adjustment HYC4018M/4016M

9.4

Valve Pin Height Adjustment PNC4520M

9.5

Valve Pin Height Adjustment PNC4508M

9.6

Valve Pin Height Adjustment PNC7518M

9.7

Valve Pin Height Adjustment PNC5018M/6018M

9.8

Valve Pin Height Adjustment PNC3008B

9.9

Valve Pin Height Adjustment PNC4508B/6018B

9.10

Valve Pin Height Adjustment QCVG Actuator

9.11

Valve Pin Height Adjustment VP4008P

9.12

Valve Pin Height Adjustment VP8016P

10.0

Nozzles Overview

10.1

Nozzle 06E

10.2 

Nozzles 09E

10.3 

Nozzles 12E

10.4 

Nozzles 16E_04 / 22E_04

10.5

Nozzles 12EX16 / 16EX22

10.6

Nozzles (APT)

10.7

Single Valve Gate 12S01_V

10.8

Single Valve Gate 16S01_V

10.9  

Single Valve Gate GAN...S01

10.10  

Single Valve Gate GBN...S01

10.11 

Single Valve Gate CBNS

10.12 

Sprue Bushing 06S

10.13

Sprue Bushing 09S

10.14

Sprue Bushing 12S

10.15

Sprue Bushing 16S_04 / 22S_04

10.16

Inlet Bushing IB24/IB32

10.17

Inlet Bushing IB50

11.0
  11.1
  11.2

Dismounting and Mounting Manifold Plugs
Dismounting Manifold Plugs (APT)
Mounting Manifold Plugs (APT)

12.0

Accessories

13.0

Torques

14.0
   14.1
   14.2

Shutdown
Returning the Hot Runner System
Disposal

15.0
  15.1
  15.2
  15.3
  15.4 

Annex
Units used
Glossary and List of Abbreviations
Patents
Worldwide Support

 

 Complete Hot Runner Instruction Manual   (29MB)

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